New horizon in mechanochemistry—high-temperature,high-pressure mechanical synthesis in a planetary ball mill—with magnesium hydride synthesis as an example

A new route of materials synthesis, namely, high-temperature, high-pressure reactive planetary ball milling (HTPRM), is presented. HTPRM allows for the mechanosynthesis of materials at fully controlled temperatures of up to 450 °C and pressures of up to 100 bar of hydrogen. As an example of this application, a successful synthesis of magnesium hydride is presented. The synthesis was performed at controlled temperatures (room temperature (RT), 100, 150, 200, 250, 300, and 325 °C) while milling in a planetary ball mill under hydrogen pressure ($>$50 bar). Very mild milling conditions (250 rpm) were applied for a total milling time of 2 h, and a milling vial with a relatively small diameter (φ = 53 mm, V = ～0.06 dm³) was used. The effect of different temperatures on the synthesis kinetics and outcome were examined. The particle morphology, phase composition, reaction yield, and particle size were measured and analysed by scanning electron microscopy, X-ray diffraction, differential scanning calorimetry (DSC) techniques. The obtained results showed that increasing the temperature of the process significantly improved the reaction rate, which suggested the great potential of this technique for the mechanochemical synthesis of materials.     

High-temperature oxidation behavior of monolithic Zr3[Al(Si)]4C6 and its composite incorporating 30vol% ZrB2-SiC: Providing a basis for broadening the service temperature

To provide a basis for the high-temperature oxidation of ultra-high temperature ceramics (UHTCs), the oxidation behavior of Zr₃[Al(Si)]₄C₆ and a novel Zr₃[Al(Si)]₄C₆-ZrB₂-SiC composite at 1500 °C were investigated for the first time. From the calculation results, the oxidation kinetics of the two specimens follow the oxidation dynamic parabolic law. Zr₃[Al(Si)]₄C₆ exhibited a thinner oxide scale and lower oxidation rate than those of the composite under the same conditions. The oxide scale of Zr₃[Al(Si)]₄C₆ exhibited a two-layer structure, while that of the composite exhibited a three-layer structure. Owing to the volatilization of B₂O₃ and the active oxidation of SiC, a porous oxide layer formed in the oxide scale of the composite, resulting in the degradation of its oxidation performance. Furthermore, the cracks and defects in the oxide scale of the composite indicate that the reliability of the oxide scale was poor. The results support the service temperature of the obtained ceramics.     

Efficient hydrogen production for industry and electricity storage via high-temperature electrolysis

The paper describes the development status of Sunfire's reversible solid oxide cell (RSOC) technology. Here, Sunfire is a pioneer in the field of high-temperature electrolysers (HTE) for renewable hydrogen production which can be operated as a fuel cell for power generation in a reverse mode. The maturity of the technology is improved stepwise so that first applications in the field of hydrogen production for industry and electricity storage can be tackled. Three application examples where larger scale prototype has been installed will be discussed: 1) A power-to-power electricity storage based on hydrogen, 2) a RSOC unit that is installed in an iron and steel works, and 3) a pressurized SOEC prototype which will be integrated with a methanation unit. Results show the potentials of the technology in connection with fluctuating renewable energy sources.     

托盘式湿法烟气脱硫塔阻力特性研究

采用冷态物理模型结合商用CFD(Computational Fluid Dynamics)软件,对山东某火电厂300 MW机组配套托盘塔的流场和阻力特性进行了研究,取得了孔板阻力损失与液气比之间的二次函数关系。研究结果表明,塔内两相流场分布合理,入口处液滴受烟气的拖拽作用形成明显的干湿界面,负荷和液气比是影响脱硫塔阻力的重要因素。当液气比一定时,托盘上方能够维持相对稳定的持液层及鼓泡过程;满负荷运行时,脱硫塔阻力损失约为1600 Pa,其中孔板占1/4,持液层占3/4。拟合获得了托盘区阻力损失同液气比之间的关系,为托盘塔的应用、运行及优化提供了理论指导。     

燃油选择性吸附脱硫的多孔材料研究进展

吸附脱硫技术具有操作条件温和、节能、不改变燃油品质和成本低等特点而备受关注。针对噻吩类难脱除硫化物的深度脱除和转化问题，综述了近年来应用多孔吸附材料选择性吸附超深度脱除燃油中噻吩类硫化物的作用机理及最新研究进展。重点分析了分子筛、金属有机骨架、多孔炭材料、复合材料等不同吸附剂的研究现状，并探讨了各种吸附材料的吸附机理、改性方式和优缺点。本文指出分子筛因优异的热稳定性、高比表面积、均一的孔道结构、低成本和易于工业化等特点，是目前最具优势的吸附剂材料。未来研究应着重阐明吸附机理、提高合成便捷性、脱硫性能以及再生能力，更全面系统的研究将为开发具有理想选择性和再生能力的高效吸附剂奠定基础。     

复合外加剂改性盐石膏的研究

盐石膏的主要成分为无水硫酸钙,其活性差、凝结硬化慢、强度低,需要添加活性剂来激发盐石膏的活性。通过复合外加剂对盐石膏加以改性,并通过XRD和SEM对其作用机理做了分析。结果表明,单掺脱硫石膏和建筑石膏均能缩短盐石膏的凝结时间,建筑石膏的效果较好,但掺量不宜过高。复掺建筑石膏和缓凝剂时,两者比例要控制得当,适宜的建筑石膏和缓凝剂掺量分别为50%和0.10%~0.12%（质量分数）。分析可知,大掺量建筑石膏会增加盐石膏硬化体中二水相和针棒状晶体的含量;缓凝剂掺量的增加,会降低盐石膏硬化体中二水相的含量,棱形晶体增多,从而降低了盐石膏的强度。     

高温旋风除尘器的设计

在PTA(精对苯二甲酸)的生产过程中,工艺废气经尾气膨胀透平机降压后进入RTO蓄热式焚烧炉将有毒有害的有机物焚烧分解后排入大气,为了达到粉尘的排放标准(小于120mg/m~3),在焚烧炉之后加上这台高温烟气除尘器,废气经除尘后达到了排放标准,而且最大程度地减少了热量损失,实践证明此项改造是成功的。文章探讨如何进行高温烟气除尘器的设计,并介绍了高温多管陶瓷旋风烟气除尘器的结构。     

FCC汽油光催化氧化脱硫的实验室研究

采用光催化氧化与液液萃取同时进行的方法，考察了光敏剂十六烷基三甲基溴化铵的用量、pH值、双氧水体积分数和反应时间对脱硫效果的影响。结果表明，在光源为主波长365nm的300W中压汞灯，双氧水体积分数为25％，FCC汽油与双氧水体积比为1：3，总体积为120mL，加入0．20g十六烷基三甲基溴化铵，以7000r／min高速均质5min，pH值为4，光照10h的实验条件下，FCC汽油脱硫率可达91．20％；脱硫后的双氧水及光敏剂可以重复使用，不会造成二次污染。     

磷酸酯类离子液体在燃油深度脱硫中的应用

研究了3种磷酸酯类离子液体,即1,3-二甲基咪唑磷酸二甲酯盐([MM im]DM P)、1-乙基-3-甲基咪唑磷酸二乙酯盐([EM im]DEP)和1-丁基-3-甲基咪唑磷酸二丁酯盐([BM im]DBP)的制备过程,考察了这3种磷酸酯类离子液体对模型油中3-甲基噻吩、苯并噻吩和二苯并噻吩的脱除效果及磷酸酯类离子液体的电化学再生方法。实验结果表明,这3种磷酸酯类离子液体的脱硫能力强弱顺序为:[EM im]DEP>[BM im]DBP[MM im]DM P;且对二苯并噻吩的脱除效果最好,对苯并噻吩的脱除效果次之,对3-甲基噻吩的脱除效果较差。以[EM im]DEP为萃取剂,油剂质量比为1∶1时,经5次萃取后,二苯并噻吩的脱除率可达到99.5%。利用电解法对[EM im]DEP进行了再生,在5~10V电压下电解10h,[EM im]DEP的脱硫率可以达到新鲜[EM im]DEP的90%以上。